Mahindra Electric Mobility: Advanced Electric Engine Design Powering India’s Green Mobility

Mahindra Electric Mobility, a pioneer in India’s electric vehicle industry, has been at the forefront of advancing sustainable transportation through innovative electric vehicle engine manufacturing, design, and cutting-edge technology. Established as a subsidiary of the Mahindra Group, Mahindra Electric Mobility has played a crucial role in shaping India’s green mobility ecosystem by developing diverse electric vehicle models ranging from compact three-wheelers to powerful electric SUVs.

Table of Contents

Company Overview and Legacy

Mahindra Electric Mobility, formerly known as Mahindra Last Mile Mobility Limited, is headquartered in Bengaluru, India. The company has evolved from the pioneering REVA Electric Car Company, which Mahindra acquired in 2010, to become a key player in India’s electric vehicle landscape. With a mission to revolutionize mobility, the company emphasizes innovation, quality, and sustainability across its vehicle portfolio featuring electric three-wheelers, commercial vehicles, and passenger electric SUVs like the BE 6 and XUV 400.

The Mahindra Group, founded in 1945, is a global conglomerate with diversified interests spanning automotive, agriculture, IT, and finance. Mahindra Electric Mobility leverages this strong industrial foundation with a clear focus on driving India’s EV revolution through research, manufacturing, and commercialisation of electric propulsion systems.

Electric Engine Design and Power-train Innovation

Central to Mahindra Electric Mobility’s success is its electric powertrain engineering, featuring compact, high-performance electric motors integrated with advanced motor controllers and power electronics. The company designs permanent magnet synchronous motors (PMSMs) that deliver high torque and efficiency, tailored for Indian driving conditions including congested urban traffic and rough rural roads.

Powertrain units combine the electric motor, inverter, transmission, and cooling system into a modular packaged solution, optimized for power density and thermal management. For example, the Mahindra BE 6 electric SUV is equipped with a 170 kW motor generating 380 Nm of torque, delivering zero to 100 km/h acceleration in under 7 seconds, showcasing Mahindra’s engineering prowess.

Advanced electronic brake systems with regenerative braking enable energy recovery, extending vehicle range. Integration of powertrain software with vehicle telematics enhances performance monitoring, fault diagnosis, and software updates, providing fleet operators and consumers with high reliability and efficiency.

State-of-the-Art Manufacturing Facilities

Mahindra Electric Mobility operates a sophisticated manufacturing facility at Chakan, Pune, one of India’s largest automotive hubs. The facility focuses on producing electric vehicles and modular powertrain components with high automation, leveraging robotic welding, paint technology, and precision assembly lines. This plant is also home to a dedicated battery assembly unit supporting local cell integration and pack assembly.

This eco-conscious manufacturing site implements water recycling, solar energy usage, and waste minimization practices, highlighting Mahindra’s commitment to sustainability. The Chakan plant currently has the capacity to produce over 90,000 electric vehicles annually with potential scalability beyond 200,000 units as market demand grows.

Battery packs are assembled with stringent quality checks in fully automated environments using modular design strategies to ensure easy upgrades and maintenance. Rohit Bose, Chief Design Officer at Mahindra, emphasizes vehicle architecture with flat floor designs to optimize battery placement and maximize interior space, underscoring the company’s integration of design and engineering.

Diverse Product Portfolio

Mahindra Electric Mobility’s portfolio spans various vehicle segments with electric propulsion:

Electric SUVs: Models like the BE 6 and XUV 400 bring premium electric mobility to the Indian market, featuring cutting-edge battery technology, powerful electric motors, and advanced infotainment systems. The upcoming XEV 9e promises enhanced range and luxury features.
Electric Three-Wheelers: The Treo series, available in passenger and cargo variants, is equipped with lithium-ion batteries and efficient powertrains, targeting last-mile connectivity and delivery solutions. These vehicles have gained traction for their low maintenance and zero-emission benefits.
Electric Commercial Vehicles: Mahindra’s electric commercial vehicles address the needs of urban logistics and light commercial transport with reliable powertrains and versatile chassis. These vehicles are designed to reduce operational costs for fleet operators and help cities meet sustainability goals.

Commitment to Innovation and Sustainability

Mahindra Electric Mobility continually invests in R&D to improve battery chemistry, power electronic efficiency, and vehicle architecture. Their electric SUVs employ advanced lithium iron phosphate (LFP) battery cells offering industry-leading longevity, energy density, and fast-charging capabilities. These batteries can charge up to 80% in just 20 minutes using high-power DC fast chargers.

The company’s sustainability efforts extend to manufacturing processes with a zero-liquid discharge facility, solar power usage, and smart power management systems reducing environmental impact. Mahindra’s strategic goal is aligning with India’s COP26 climate commitments, facilitating widespread adoption of clean mobility solutions.

Market Position and Industry Impact

Mahindra Electric Mobility has made significant strides in the Indian electric vehicle market due to its diversified product lineup and strong manufacturing base. The company was the first Indian car manufacturer to cross 170 million kilometers on its electric vehicle fleet, proving reliability in commercial and passenger vehicle segments.

Its vehicles are increasingly deployed by government fleets, delivery services, and shared mobility platforms, contributing substantially to reduced urban emissions and operational costs. By addressing affordability and infrastructure challenges, Mahindra Electric Mobility plays a key role in accelerating India’s transition to sustainable transport.

Future Outlook and Strategic Growth

Looking ahead, Mahindra Electric Mobility plans to expand battery manufacturing capabilities with dedicated gigafactories and enhance powertrain modularity across all EV segments. The company emphasizes software development for connected car features, autonomous driving capabilities, and fleet telematics to stay competitive in evolving markets.

Strategic partnerships with technology firms and continuous enhancements in vehicle design, battery technology, and manufacturing efficiency position Mahindra Electric Mobility as a cornerstone of India’s electric vehicle journey. Its vision includes capturing global EV markets while strengthening the domestic ecosystem through Make in India initiatives.

Conclusion

Mahindra Electric Mobility exemplifies India’s rising prominence in the electric vehicle sector through its integrated approach to engine design, manufacturing excellence, and sustainable innovation. Its broad product portfolio, advanced electric powertrains, and scalable manufacturing facilities make it a leader in shaping a cleaner and smarter transportation future.

By continuously investing in technology and green manufacturing, Mahindra Electric Mobility is not only meeting India’s growing demand for electric vehicles but also contributing meaningfully to global efforts against climate change.